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Numerical simulation of oily sludge blending in large coal-fired boilers and its engineering application

Received Date:2024-01-27 Revised Date:2024-02-26

DOI:10.20078/j.eep.20240305

Abstract:In response to the issues of large production volume, complex composition, and dificulties in the disposal of oily sludg... Open+
Abstract:

In response to the issues of large production volume, complex composition, and dificulties in the disposal of oily sludge in China, this paper presents a novel technical approach that involves blending and burning oily sludge in large coal-fired boilers. First, a numerical simulation was conducted to evaluate the co-burning scheme of oily sludge. The results showed that blending did not significantly alter the temperature field distribution within the boiler, except for a slight increase observed in the main combustion zone. When a portion of the fuel was replaced with oily sludge instead of pulverized coal, the combustion temperature in the main zone rose due to the fast ignition and high combustion completeness of oily sludge, resulting in a reduction of nitrogen oxides (NO_x) emissions. Additionally, burning oily sludge led to a decrease in the carbon content of the fly ash, thereby improving boiler efficiency. Secondly, this technical approach was implemented in practice on a 330 MW boiler. The measurement results demonstrated that under a 120 MW load, the blending and burning of sludge reduced the NO_x emission value from 425 mg/Nm^3 to 376 mg/Nm^3 and increased boiler efficiency from 91.90% to 92.13%. Therefore, the blending approach offers significant economic and environmental benefits and promising prospects for widespread applications.

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Authors:

  • GU Yongping1
  • WU Jianbo2
  • ZHANG Fanzhi1
  • ZHANG Haidan2
  • ZHANG Hui1
  • ZHANG Guangxue3,*

Units

  • Taizhou Power Plant of Zhejiang Zheneng Power Co., Ltd.
  • 2. Zhejiang Energy Group R&D
  • 3. Institute ofEnergy Engineering, China Jiliang University

Keywords

  • Oily sludge
  • Coalfired boiler
  • Coblending Numerical simulation
  • Engineering application

Citation

GU Yongping, WU Jianbo, ZHANG Fanzhi, ZHANG Haidan, ZHANG Hui, ZHANG Guangxue. Numerical simulation of oily sludge blending in large coal-fired boilers and its engineering application[J/OL]. Energy Environmental Protection: 1-7[2024-03-13]. http://kns.cnki.net/kcms/detail/33.1264.X.20240311.1743.007.html.

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