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    基于高光谱成像和机器学习的废旧纺织品成分检测

    Composition Detection of Waste Textiles Based on Hyperspectral Imaging and Machine Learning

    • 摘要: 针对复杂废旧纺织品中聚酯纤维和氨纶纤维含量检测精度低、模型易过拟合及泛化能力不足等问题,本文提出了一种基于近红外高光谱成像与优化机器学习算法的快速无损检测方法,用于实现废旧纺织品的自动化识别与分选。采用工作波段为1 000~1 700 nm的推扫式高光谱成像系统采集不同混纺比例样本的光谱数据,并通过黑白板校正、Savitzky-Golay滤波及标准正态变换对数据进行预处理,以降低噪声和散射干扰。针对聚酯纤维含量预测,利用主成分分析提取光谱特征,并构建基于蛇优化算法优化的多层感知机模型(MLP-SO);针对氨纶纤维检测,通过相关性分析筛选敏感波段,结合核主成分分析特征建立随机森林(RF)模型。结果表明,MLP-SO模型在聚酯含量预测中取得决定系数(R2)为0.96、均方根误差(RMSE)为3.55的性能,显著优于传统机器学习模型;RF模型在氨纶含量预测中获得R2为0.90、RMSE为1.48,明显优于偏最小二乘回归模型。相关性分析显示1 000~1 100 nm和1 400~1 500 nm为氨纶含量敏感波段,特征可视化结果验证了不同氨纶浓度样本的良好可分性。研究结果表明,高光谱成像结合优化算法可实现复杂废旧纺织品中聚酯与氨纶纤维的快速、无损和定量检测,为纺织品资源回收与绿色循环利用中的高效自动化分选提供了可靠技术支撑。

       

      Abstract: Accurate and rapid determination of polyester and spandex fiber content in complex waste textile matrices is a critical prerequisite for automated textile sorting and high-value resource recycling. However, existing analytical methods often suffer from limited detection accuracy, strong dependence on sample pretreatment, model overfitting, and insufficient generalization capability when applied to heterogeneous textile blends. To overcome these limitations, this study proposes a rapid, non-destructive, and quantitative detection framework that integrates near-infrared hyperspectral imaging with optimized machine learning and deep learning algorithms for efficient waste textile identification and sorting. A push-broom hyperspectral imaging system operating in the near-infrared spectral range of 1000–1700 nm was employed to acquire high-dimensional spectral data from waste textile samples with various polyester–spandex blending ratios. To improve spectral quality and suppress interference caused by noise, baseline drift, and light scattering, the raw spectral data were preprocessed using white and dark reference correction, Savitzky-Golay (S-G) smoothing, and standard normal variate (SNV) transformation. For polyester fiber content prediction, principal component analysis (PCA) was used to extract representative spectral features and reduce data dimensionality. For spandex fiber detection, Pearson and Spearman correlation analyses were conducted to identify wavelength bands that are highly sensitive to spandex content. Feature distribution characteristics were further explored using t-distributed stochastic neighbor embedding (t-SNE) visualization. Two complementary modeling strategies were developed to address the distinct spectral characteristics of polyester and spandex fibers. First, a multilayer perceptron model optimized by the Snake Optimization algorithm (MLP-SO) was proposed for polyester content prediction. The SO algorithm enabled global optimization of the MLP hyperparameters, effectively reducing the risk of getting trapped in local optima and enhancing model robustness. Second, for spandex content prediction, a random forest (RF) model was constructed using kernel principal component analysis (KPCA)-derived nonlinear features, enabling effective modeling of complex and weak spectral responses associated with low spandex concentrations. Experimental results demonstrated that the proposed models achieved superior predictive performance compared with the conventional approaches. The MLP-SO model attained a coefficient of determination (R2) of 0.96 and a root mean square error (RMSE) of 3.55 on an independent test set, significantly outperforming traditional models such as XGBoost, generalized additive models (GAMs), and partial least squares regression (PLS-R). For spandex fiber content prediction, the RF model achieved an R2 of 0.90 and an RMSE of 1.48, markedly surpassing the performance of the PLS-R model. Correlation analysis revealed that the 1000–1100 nm and 1400–1500 nm wavelength regions were highly sensitive to spandex content. Meanwhile, t-SNE visualization confirmed the clear separability of spectral features corresponding to different spandex concentration levels. Overall, this study validates the feasibility of combining hyperspectral imaging with optimized learning algorithms for the rapid, non-destructive, and precise quantification of polyester and spandex fibers in heterogeneous waste textiles. The proposed framework effectively overcomes the limitations of traditional linear and conventional machine learning models when handling high-dimensional spectral data, providing a robust and scalable technical solution to support automated textile sorting and sustainable resource recovery in the textile recycling industry.

       

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