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    改性铁碳微电解耦合水解酸化–缺氧/好氧工艺处理印染废水

    Treatment of Textile Dyeing Wastewater by Modified Iron–Carbon Micro-electrolysis Coupled with Hydrolysis Acidification and A/O Process

    • 摘要: 针对印染废水成分复杂、可生化性差等挑战,本研究构建了改性铁碳微电解耦合水解酸化–缺氧/好氧(A/O)组合工艺。以零价铁、活性炭和高岭土为原料制备颗粒状填料,通过电化学还原与吸附协同效应强化有机物降解,提升水解酸化预处理效能。活性炭与高岭土的引入有效缓解了零价铁的团聚与钝化现象,增强了填料的结构稳定性。在此基础上,通过金属锰改性进一步调控水解酸化阶段的微生物代谢路径。结果表明,锰改性在维持污染物降解效率的同时,显著降低了水解酸化过程的温室气体排放,展现出一定的低碳减排潜力。在改性填料作用下,水解酸化挥发性脂肪酸(VFAs)达348.34 mg COD/L,甲烷排放量为21.32 g/(m2·d)。连续运行监测显示,组合工艺具有良好的稳定性,对COD、NH4 +-N及色度的最高去除率分别达到94.8%、74.4%和65.0%。研究证实,改性铁碳微电解耦合水解酸化–A/O工艺在强化印染废水处理的同时,协同实现减污降碳,为印染行业践行“双碳”目标提供技术支撑。

       

      Abstract: A combined treatment process, consisting of modified iron-carbon micro-electrolysis coupled with hydrolytic acidification and followed by an anoxic/oxic (A/O) biological system, was developed and evaluated to address the complex composition and low biodegradability of textile dyeing wastewater. Granular iron-carbon micro-electrolysis media were prepared using zero-valent iron (ZVI), activated carbon, and kaolin as the main raw materials. In an aqueous environment, the media formed a relatively stable micro-electrolysis system, in which ZVI acted as the anode, while activated carbon served as the cathode and adsorption carrier. Through the synergistic effects of electrochemical reactions and adsorption, the transformation and degradation of refractory organic pollutants were enhanced, thereby improving the pretreatment performance during the hydrolytic acidification stage. The incorporation of activated carbon and kaolin effectively mitigated the aggregation and surface passivation of ZVI during operation and contributed to the structural stability of the micro-electrolysis media. Based on these findings, the iron-carbon micro-electrolysis media were further modified with metallic manganese and applied in the hydrolytic acidification reactor to regulate microbial metabolic processes and carbon conversion pathways. Continuous-flow experiments were conducted to investigate organic matter transformation characteristics, volatile fatty acid (VFA) production, and greenhouse gas emissions during the hydrolytic acidification stage. The results indicated that the introduction of manganese maintained high pollutant degradation efficiency while simultaneously reducing greenhouse gas emissions during the hydrolytic acidification stage. When the modified micro-electrolysis media were employed, the concentration of VFAs in the hydrolytic acidification effluent reached 348.34 mg COD/L, providing a readily biodegradable carbon source for subsequent biological treatment. Under the same operating conditions, the methane emission flux from the hydrolytic acidification reactor was measured at 21.32 g·m−2·d−1. During long-term continuous operation of the combined micro-electrolysis/hydrolytic acidification/anoxic/oxic process, the system exhibited stable performance and effective pollutant removal. The removal efficiencies for COD and NH4 +-N reached 94.8% and 74.4%, respectively, while the color removal efficiency was 65%. These results indicate that the combined process can effectively enhance dyeing wastewater treatment performance and reduce greenhouse gas emissions during the anaerobic pretreatment stage. However, certain limitations should be considered for practical engineering applications. Although simulated dyeing wastewater was used in this study, actual dyeing wastewater typically exhibits substantial fluctuations in water quality, which may affect pollutant removal efficiency and operational stability. In addition, the potential release of Mn2+ from manganese-modified micro-electrolysis media during long-term operation of the hydrolytic acidification reactor has not been fully clarified, and its possible impact on process performance requires further investigation under more complex influent conditions and extended operational periods.

       

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